AMC1 ML.A.302(d) Aircraft maintenance programme
CAA ORS9 Decision No. 38
This AMC contains an acceptable MIP for aeroplanes of 2 730 kg maximum take-off mass (MTOM) and below, and for ELA2 aircraft other than rotorcraft or airships, grouped in the following categories:
— aeroplanes of 2 730 kg MTOM and below;
— ELA2 sailplanes and ELA2 powered sailplanes; and
— ELA2 balloons.
These MIPs already comply with the requirements of ML.A.302(d) and may be used in order to define the basic information for the maintenance programme as required by ML.A.302(c)(2)(a). However, the maintenance programme must be customised as required by ML.A.302(c)(5), which may be achieved by using the standard template contained in AMC ML.A.302.
It should be noted that using the 1-month tolerance permitted by ML.A.302(d)(1) for the annual inspection may result in an expired ARC.
MIP for aeroplanes of 2 730 kg MTOM and below
To be performed at every annual/100-h interval, whichever comes first.
A tolerance of 1 month or 10 h may be applied. The next interval shall be calculated from the time the inspection takes place.
Note 1: Use the manufacturer’s maintenance manual to accomplish each task/inspection.
Note 2: Proper operation of backup or secondary systems and components should be performed wherever a check for improper installation/operation is carried out.
Aeroplanes of 2 730 kg MTOM and below |
|
---|---|
System/component/area |
Task and inspection detail |
GENERAL |
|
General |
Remove or open all necessary inspection plates, access doors, fairings, and cowlings. Clean the aircraft and aircraft engine as required. |
Lubrication/servicing |
Lubricate and replenish fluids in accordance with the manufacturer’s requirements. |
Markings |
Check that side and underwing registration markings are correct. If applicable, check that an exemption for alternate display is approved. Identification plate for national aviation authority (NAA)-registered aircraft is present, as well as other identification markings on fuselage in accordance with local (national) rules. |
Weighing |
Review weighing record to establish accuracy against installed equipment. Weigh the aircraft as required by Part-NCO or Part-SPO, as applicable. |
Service life limits |
Check the records that the service life limits and airworthiness limits are within the life time limits of the maintenance programme. |
Software |
Check for updated software/firmware status and databases for engine and equipment. |
AIRFRAME |
|
Fabric and skin |
Inspect for deterioration, distortion, other evidence of failure, and defective or insecure attachment of fittings. NOTE: When checking composite structures, check for signs of impact or pressure damage that may indicate underlying damage. |
Fuselage structure |
Check frames, formers, tubular structure, braces, and attachments. Inspect for signs of corrosion and cracks. |
Systems and components |
Inspect for improper installation, apparent defects, and unsatisfactory operation. |
Pitot-static system |
Inspect for security, damage, cleanliness, and condition. Drain any water from condensation drains. |
General |
Inspect for lack of cleanliness and loose equipment that may foul the controls. |
Tow hooks |
Inspect for condition of moving parts and wear. Check service life. Carry out operational test. |
CABIN AND COCKPIT |
|
Seats, safety belts and harnesses |
Inspect for poor condition and apparent defects. Check for service life. |
Windows, canopies and windshields |
Inspect for deterioration and damage, and for function of emergency jettison. |
Instrument panel assemblies |
Inspect for poor condition, mounting, marking, and (where practicable) improper operation. Check markings of instruments in accordance with the flight manual. |
Flight and engine controls |
Inspect for improper installation and improper operation. |
Speed/weight/manoeuvre placard |
Check that the placard is correct and legible, and accurately reflects the status of the aircraft. |
All systems |
Inspect for improper installation, poor general condition, apparent and obvious defects, and insecurity of attachment. |
LANDING GEAR |
|
Shock-absorbing devices |
Inspect for improper oleo fluid level. Inspect for wear and deformation of rubber pads, bungees, and springs. |
All units |
Inspect for poor condition and insecurity of attachment, including the related structure. |
Retracting and locking mechanism |
Inspect mechanism. Operational check. |
Linkages, trusses and members |
Inspect for undue or excessive wear fatigue and distortion. |
Steering |
Inspect the nose/tail wheel steering for proper function and wear. |
Hydraulic lines |
Inspect for leakage. Check condition and replace if necessary. |
Electrical system |
Inspect for chafing. Operational check of switches. |
Wheels |
Inspect for cracks, defects, and condition of bearings. |
Tires |
Inspect for wear and cuts. |
Brakes |
Inspect for improper adjustment and wear. Carry out operational test. |
Floats and skis |
Inspect for insecure attachment and apparent defects. |
WING AND CENTRE SECTION |
|
All components |
Inspect all components of the wing and centre section assembly for poor general condition, fabric or skin deterioration, distortion, evidence of failure and insecurity of attachment. |
Connections |
Inspect main connections (e.g. between wings, fuselage, wing tips) for proper fit, play within tolerances, wear or corrosion on bolts and bushings. |
FLIGHT CONTROLS |
|
Control circuit/stops |
Inspect control rods and cables. Check that the control primary stops are secure and make contact. |
Control surfaces |
Inspect aileron, flap, elevator, air brake and rudder assemblies, hinges, control connections, springs/bungees, tapes and seals. Check full range of motion and free play. |
Trim systems |
Inspect trim surfaces, controls, and connections. Check full range of motion. |
EMPENNAGE |
|
All components and systems |
Inspect all components and systems that make up the complete empennage assembly for poor general condition, fabric or skin deterioration, distortion, evidence of failure, insecure attachment, improper component installation, and improper component operation. |
AVIONICS AND ELECTRICS |
|
Batteries |
Inspect for improper installation, improper charge, spillage and corrosion. |
Radio and electronic equipment |
Inspect for improper installation and insecure mounting. Carry out ground function test. |
Wiring and conduits |
Inspect for improper routing, insecure mounting, and obvious defects. |
Bonding and shielding |
Inspect for improper installation, poor condition, chafing and wear of insulation. |
Antennas |
Inspect for poor condition, insecure mounting, and improper operation. |
Lights |
Operational check of the interior, exterior and instrument lightning |
POWER PLANT (OTHER THAN TURBOPROP ENGINE) |
|
Engine section |
Inspect for visual evidence of oil, fuel or hydraulic leaks and sources of such leaks. |
Studs and nuts |
Inspect for looseness, signs of rotation and obvious defects. |
Internal engine |
Inspect for proper cylinder compression (record measures for each cylinder) and for metal particles or foreign matter in oil filter, screens and sump drain plugs. |
Engine mounts |
Inspect for cracks, looseness of mounting, and looseness of the engine to the engine-mount attachment. |
Flexible vibration dampeners |
Inspect for poor condition and deterioration. |
Engine controls |
Inspect for defects, improper travel, and improper safe tying. |
Lines, hoses and clamps |
Inspect for leaks, improper condition, and looseness. |
Exhaust stacks |
Inspect for cracks, defects, and improper attachment. |
Turbocharger and intercooler |
Inspect for leaks, improper condition, and looseness of connections and fittings. Check MP controller or density controller for leakage and free movement of controls. Check waste gate or overpressure relief valve for free movements. |
Heating |
Inspect cabin heating heat exchanger for improper condition and function. For exhaust heat exchanger, check CO (Carbon Monoxide) concentration. |
Liquid cooling systems |
Inspect for leaks and proper fluid level. |
Electronic engine control |
Inspect for signs of chafing, and proper electronics and sensor installation. |
Accessories |
Inspect for apparent defects in security of mounting. |
All systems |
Inspect for improper installation, poor general condition, defects and insecure attachment. |
Cowling |
Inspect for cracks and defects. Check cowling flaps. |
Cooling baffles and seals |
Inspect for defects, improper attachment, and wear. |
TURBOPROP ENGINE |
|
Incoming power check |
Perform in accordance with the graphs found in the engine maintenance manual (EMM). |
Inertial separator |
Functional check |
Engine cowling |
Remove, inspect for damage. |
General condition |
Inspect for oil, fuel, bleed-air or other leaks. |
1st stage compressor blades |
Remove screen, check for foreign object debris (FOD) or other damage. |
P3 filter |
Replace |
Oil filter |
Inspection and cleaning |
Fuel low pressure filter |
Replace |
Fuel high pressure filter |
Inspection and cleaning |
Oil scavenge filter |
Inspection and cleaning |
Chip detector |
Inspection and cleaning |
Exhaust duct |
Inspection |
Starter/generator brushes |
Inspection for proper length |
Ignitor/glow plugs |
Functional check |
Overspeed governor |
Inspect for oil leaks. |
Governor and beta-valve |
Inspect for oil leaks or binding of controls. |
Propeller |
Inspect blades for damage and hub leaks. |
(if installed) fire detector loop or sense module |
Functional check |
Engine cowling |
Install |
Power check |
Perform in accordance with the graphs found in the EMM, record values. |
Oil level |
Check within 10 minutes after shutdown. |
FUEL |
|
Fuel tanks |
Inspect for leaks and improper installation and connection. Verify proper sealing and function of tank drains. |
CLUTCHES AND GEARBOXES |
|
Filters, screens, and chip detectors |
Inspect for metal particles and foreign matter. |
Exterior |
Inspect for oil leaks. |
Output shaft |
Inspect for excessive bearings’ play and condition. |
PROPELLER |
|
Propeller assembly |
Inspect for cracks, nicks, binds, and oil leakage. |
Propeller bolts |
Inspect for proper installation, looseness, signs of rotation, and lack of safe tying. |
Propeller control mechanism |
Inspect for improper operation, insecure mounting, and restricted travel. |
Anti-icing devices |
Inspect for improper operation and obvious defects. |
MISCELLANEOUS |
|
Ballistic rescue system |
Inspect for proper installation, unbroken activation mechanism, proper securing while on ground, validity of inspection periods of pyrotechnic devices, and parachute-packing intervals. |
Other miscellaneous items |
Inspect installed miscellaneous items that are not otherwise covered by this listing for improper installation and improper operation. |
OPERATIONAL AND FUNCTIONAL CHECKS |
|
Power and revolutions per minute (rpm) |
Check that power output, static and idle rpm are within published limits. |
Magnetos |
Check for normal function. |
Fuel and oil pressure |
Check that they are within normal values. Check fuel pumps for proper operation. |
Engine temperatures |
Check that they are within normal values. |
Engine |
For engines equipped with automated engine control (e.g. FADEC), perform the published run-up procedure and check for discrepancies. |
Engine |
For dry-sump engines, engines with turbochargers and liquid-cooled engines, check for signs of disturbed fluid circulation. |
Pitot-static system |
Perform functional check. |
Transponder |
Perform operational check. |
Ice protection |
Perform operational check of ice protection system. |
Fuel quantity indication |
Check the fuel quantity indication for proper indication. |
Caution and warning |
Operational check of cautions and warnings lights. |
MIP for ELA2 sailplanes and ELA2 powered sailplanes
To be performed:
— every 100-h/annual interval (for TMGs), whichever comes first; or
— every annual interval (for the rest).
A tolerance of 1 month or 10 h, as applicable, may be applied. The next interval shall be calculated from the time the inspection takes place.
Note 1: Use the manufacturer’s maintenance manual to accomplish each task/inspection.
Note 2: In the case of TMGs, it is acceptable to control the hours of use of the aircraft, engine and propeller as separate entities. Any maintenance check to be carried out between two consecutive 100-h/annual inspections may be performed separately on the aircraft, engine and propeller, depending on when each element reaches the corresponding hours. However, at the time of the 100- h/annual, all the elements must be covered.
Note 3: Proper operation of backup or secondary systems and components should be carried out wherever a check for improper installation/operation is performed.
ELA2 sailplanes and ELA2 powered sailplanes |
|
---|---|
System/component/area | Task and inspection detail |
GENERAL |
|
General — all tasks |
The aircraft must be clean prior to inspection. Inspect for security, damage, wear, integrity, whether drain/vent holes are clear, for signs of overheating, leaks, chafing, cleanliness and condition, as appropriate to the particular task. Whilst checking composite structures, check for signs of impact or pressure damage that may indicate underlying damage. |
Lubrication/servicing |
Lubricate and replenish fluids in accordance with the manufacturer’s requirements. |
Markings |
Check that side and underwing registration markings are correct. If applicable, check that an exemption for alternate display is approved, if identification plate for NAA-registered aircraft is present, and if other identification markings on fuselage are in accordance with local (national) rules. |
Weighing |
Review weighing record to establish accuracy against installed equipment. Weigh the aircraft as required by the relevant Regulation for air operations. |
AIRFRAME |
|
Fuselage paint/gel coat |
Inspect external surface and fairings, gel coat, fabric covering or metal skin, and paintwork. |
Fuselage structure |
Check frames, formers, tubular structure, skin, and attachments. Inspect for signs of corrosion on tubular framework. |
Nose fairing |
Inspect for evidence of impact with ground or objects. |
Release hook(s) |
Inspect nose and centre of gravity, release hooks and controls. Check operational life. Carry out operational test. If more than one release hook or control is fitted, check operation of all release hooks from all positions. |
Pitot/ventilator |
Check alignment of probe, check operation of ventilator. |
Pitot-static system |
Inspect pitot probes, static ports, and all tubing (as accessible) for security, damage, cleanliness, and condition. Drain any water from condensate drains. |
Bonding/vents drains |
Check all bonding leads and straps. Check that all vents and drains are clear from debris. |
CABIN AND COCKPIT |
|
Cleanliness/loose articles |
Check under cockpit floor/seat pan and in rear fuselage for debris and foreign items. |
Canopy, locks and jettison |
Inspect canopy, canopy frame and transparencies for cracks, unacceptable distortion, and discolouration. Check operation of all locks and catches. Carry out an operational test of the canopy jettison system from all positions. |
Seat/cockpit floor |
Inspect seat(s). Check that all loose cushions are correctly installed and, as appropriate, that energy-absorbing foam cushions are fitted correctly. Ensure that all seat adjusters fit and lock correctly. |
Harness(es) |
Inspect all harnesses for condition, and wear of all fastenings, webbing, and fittings. Check operation of release and adjustments. |
Rudder pedal assemblies |
Inspect rudder pedal assemblies and adjusters. Inspect cables for wear and damage. |
Instrument panel assemblies |
Inspect instrument panel and all instruments/equipment. Check if instrument readings are consistent with ambient conditions. Check marking of all switches, circuit breakers, and fuses. Check operation of all installed equipment, as possible in accordance with the manufacturer’s instructions. Check markings of instruments in accordance with the aircraft flight manual (AFM). |
Oxygen system |
Inspect oxygen system. Check bottle hydrostatic-test date expiry in accordance with the manufacturer’s recommendations. Ensure that oxygen installation is recorded on weight and centre-of-gravity schedule. CAUTION: OBSERVE ALL SAFETY PRECAUTIONS. |
Colour-coding of controls |
Ensure that controls are colour-coded in accordance with the AFM and in good condition. |
Placards |
Check that the placards are correct and legible, and accurately reflect the status of the aircraft in accordance with the AFM. |
LANDING GEAR |
|
Front skid/nose wheel and mounts |
Inspect for evidence of hard/heavy landings. Check skid wear. Inspect wheel, tyre, and wheel box. Check tyre pressure. |
Main wheel and brake assembly |
Check for integrity of hydraulic seals and leaks in pipework. Check life of hydraulic hoses and components, if specified by the manufacturer. Remove brake drums, check brake lining wear. Check disk/drum wear. Refit drum. Check brake adjustment. CAUTION: BRAKE DUST MAY CONTAIN ASBESTOS. Check operation of brake. Check level of brake fluid and replenish, if necessary. Check tyre pressure. CAUTION: CHECK TYPE OF BRAKE FLUID USED AND OBSERVE SAFETY PRECAUTIONS. |
Undercarriage suspension |
Check springs, bungees, shock absorbers, and attachments. Check for signs of damage. Service strut, if applicable. |
Undercarriage retract system and doors |
Check retraction mechanism and controls, warning system if fitted, gas struts, doors and linkages/springs, over-centre/locking device. Perform retraction test. |
Tail skid/wheel |
Inspect for evidence of hard/heavy landings. Check skid wear. Inspect wheel, tyre, and wheel box. Check bond of bonded skids. Check tyre pressure. |
Wheel brake control circuit |
Inspect wheel brake control rods/cables. If combined with air brake, ensure correct rigging relationship. Check parking-brake operation, if fitted. |
WING AND CENTRE SECTION |
|
Centre section |
Inspect wing centre section including fairings for security, damage, and condition. |
Wing attachments |
Inspect the structural attachments of the wing. Check for damage, wear, and security. Check for rigging damage. Check condition of wing attachment pins and wing main bolts. |
Winglet/wing extensions |
Inspect the structural attachments of winglet and wing attachments. Check for damage, wear, and security. |
Aileron control circuit/stops |
Inspect aileron control rods/cables. Check that control stops are secure and make contact. Inspect connecting control devices for security, damage, free play and secure mounting. |
Air brake control circuit |
Inspect air brake control rods/cables. Check friction/locking device (if fitted). Inspect connecting control devices for security, damage, free play and secure mounting. Inspect air brake locking for proper adjustment and positive locking. |
Wing struts/wires |
Inspect struts for damage and internal corrosion. Re-inhibit struts internally every 3 years or in accordance with the manufacturer’s instructions. |
Wings including underside registration markings |
Check mainplane structure externally and internally, as far as possible. Check gel coat, fabric covering, or metal skin. |
Ailerons and controls |
Inspect aileron and flaperon assemblies, hinges, control connections, springs/bungees, tapes, and seals. Ensure that seals do not impair the full range of movement. |
Air brakes/spoilers |
Inspect air brake/spoiler panel(s) operating rods, closure springs, and friction devices, as fitted. |
Flaps |
Check flap system and control. Inspect connecting control devices. |
Control deflections and free play, and record them on worksheets |
Check and record range of movements and cable tensions, if specified, and check free play. |
EMPENNAGE |
|
Tailplane and elevator |
With tailplane de-rigged, check tailplane and attachments, self-connecting and manual control connections. Check gel coat, fabric covering, or metal skin. |
Rudder |
Check rudder assembly, hinges, attachments, balance weights. |
Rudder control circuit/stops |
Inspect rudder control rods/cables. Check that control stops are secure and make contact. Pay particular attention to wear and security of liners and cables in ‘S’ tubes. |
Elevator control circuit/stops |
Inspect elevator control rods/cables. Check that control stops are secure and make contact. Inspect self-connecting control devices. |
Trimmer control circuit |
Inspect trimmer control rods/cables. Check friction/locking device. Inspect trim indication for proper adjustment and function. |
Control deflections and free play, and record them on worksheets |
Check and record range of movements and cable tensions, if specified, and check free play. |
AVIONICS AND ELECTRICS |
|
Electrical installation/fuses |
Check all electrical wiring for condition. Check for signs of overheating and poor connections. Check fuses/trips for condition and correct rating. |
Battery security and corrosion |
Check battery mounting for security and operation of clamp. Check for evidence of electrolyte spillage and corrosion. Check that battery has correct main fuse fitted. It is recommended to carry out battery capacity test on gliders equipped with radio, used for cross-country, controlled airspace, or competition flying. |
Radio installations and placards |
Check radio installation, microphones, speakers and intercom, if fitted. Check that a call sign placard is installed. Carry out ground function test. Record radio type fitted. |
Air speed indicator |
Carry out a pitot static leak check and functional check of the airspeed indicator. In case of indications of malfunctions, carry out an airspeed indicator calibration check. |
Altimeter datum |
Check barometric subscale by altimeter QNH reading. |
Pitot-static system |
Perform pitot static leak check, inspect hoses for condition, operational check. |
Transponder |
Perform operational check. |
MISCELLANEOUS |
|
Removable ballast |
Check removable ballast mountings and securing devices (including fin ballast, if applicable) for condition. Check that ballast weights are painted with conspicuous colour. Check that provision for the ballast is made on the loading placard. |
Drag chute and controls |
Inspect chute, packing and release mechanism. Check packing intervals. |
Water ballast system |
Check water ballast system, wing and tail tanks, as fitted. Check filling points, level indicators, vents, dump and frost drains for operation and leakage. If loose bladders are used, check for leakage and expiry date, as applicable. |
POWER PLANT (when applicable) NOTE: In the case of sailplanes with electrical or jet engines, follow the maintenance instructions and recommendations of the DAH. |
|
Engine pylons and mountings |
Inspect engine and pylon installation. Check engine compartment and fire sealing. |
Gas strut |
Check gas strut. |
Pylon/engine stops |
Check limit stops on retractable pylons. Check restraint cables. |
Electric actuator |
Inspect electric actuator, motor, spindle drive, and mountings. |
Electrical wiring |
Inspect all electrical wiring. Pay special attention to wiring that is subject to bending during extension and retraction of engine/pylon. |
Limit switches |
Check operation of all limit switches and strike plates. Make sure that they are not damaged by impact. |
Fuel tank(s) |
Check fuel tank mountings and tank integrity. Check fuel quantity indication system, if fitted. |
Fuel pipes and vents |
Check all fuel pipes, especially those subject to bending during extension and retraction of engine/pylon. Check that vents are clear. Make sure that overboard drains do not drain into engine compartment. Check self-sealing. |
Fuel cock or shut-off valve |
Check operation of fuel cock or shut-off valve and indications. |
Fuel pumps and filters |
Clean or replace filters, as recommended by manufacturer. Check operation of fuel pumps for engine supply or tank replenishment. Check fuel pump controls and indications. |
Decompression valve |
Inspect decompression valve and operating control. |
Ignition |
Inspect ignition system including spark plugs, distributor and cables for condition and damage. Inspect low-tension and high-tension wiring, connectors, spark plug caps. Check magneto-to-engine timing. |
Propeller |
Inspect propeller, hub, folding mechanism, brake, pitch change mechanism, stow sensors. Inspect propeller control for function and condition. |
Doors |
Check engine compartment doors, operating cables, rods, and cams. |
Safety springs |
Check all safety and counterbalance springs. |
Extension and retraction |
Check that extension and retraction operation times are within the limits specified by the manufacturer. Check light indications and interlocks for correct operation. |
Exhaust |
Inspect exhaust system, silencer, shock mounts, and links. |
Engine installation |
Inspect engine and all accessories. Carry out compression test and record results (for piston engines). Compression test results: No 1 (left/front); and No 2 (right/rear). |
Lubrication |
Change engine oil and filter. Replenish oil and additive tanks. |
Engine instruments |
Inspect all engine instruments and controls. Check control unit, mounts, bonding and connections. Carry out internal self-test, if fitted. |
Engine battery |
If separate from airframe battery, inspect battery and mountings. If main fuse is fitted, check rating and condition. |
Engine battery capacity test |
Carry out capacity test. Refer to appropriate manual or guidance. |
Placards |
Check that all placards are in accordance with the AFM and legible. |
Oil and fuel leaks |
With the engine fully serviced, check the fuel and oil system for leaks. |
MIP for ELA2 hot-air balloons
To be performed at every 100-h/annual interval, whichever comes first.
A tolerance of 1 month or 10 h may be applied. The next interval shall be calculated from the time the inspection takes place.
Note 1: Use the manufacturer’s maintenance manual to accomplish each task/inspection.
Note 2: Proper operation of backup or secondary systems and components should be carried out wherever a check for improper installation/operation is performed.
(a) Envelope
System/component/area |
Task and inspection detail |
---|---|
Identification (type/serial number/registration plate) |
Check for presence. |
Crown ring |
Inspect for damage/corrosion. |
Crown line |
Inspect for damage, wear, security of attachment. Check correct length. |
Vertical-/horizontal-load tapes |
Inspect joints with the crown ring, top of the envelope and wires. Inspect that all load tapes are undamaged along their entire length. Inspect base horizontal tape and edge of the envelope top. Inspect joint between base horizontal-load tape and vertical-load tapes. |
Envelope fabric |
Inspect the envelope fabric panels (including parachute and rotation vents, if fitted) for damage, porosity overheating or weakness. Unrepaired damage is within tolerance provided for by the manufacturer. If substantial fabric porosity is suspected, a flight test should be performed, but only after a grab test has demonstrated that the balloon is safe to fly. Perform grab test in accordance with the manufacturer’s instructions. |
Flying cables |
Inspect for damage (particularly heat damage). |
Karabiners |
Inspect for damage/corrosion. Operational check of karabiner lock. |
Melting link and ‘tempilabel’ |
Check and record maximum temperature indication (flag/tempilabel). |
Control lines and attachments |
Inspect for damage wear, security of knots. Check proper length. Check lines attachments for damage, wear, security. |
Envelope pulleys/guide rings |
Inspect for damage, wear, free running, contamination, security of attachment. |
(b) Burner
System/component/area |
Task and inspection detail |
---|---|
Identification (type/serial number) |
Check for presence and verify type/serial number installed. |
Burner frame |
Inspect welds for cracking. |
Inspect tubes for distortion/deformation/cuts/gouges. |
|
Inspect frame for security of fasteners (heat shields, flexi-corners). |
Perform leak check of the burner. |
Inspect frame lugs for wear and cracking. |
Inspect all hoses for wear, damage, leakage and service life limitations. Inspect O-ring seals, lubricate/replace as required. |
Inspect general condition (corrosion, heat shields). |
Check that the pressure gauge reads correctly, and that lens is present. |
Gimballing |
Operational check of stiffness and security of fasteners. |
Whisper valves/flame |
Check shut-off, free movement, correct function, and lubricate if necessary. |
Main valves/flame |
Check shut-off, free movement, correct function, and lubricate if necessary. |
Coils |
Check for damage, distortion, security of fasteners. Inspect welds for cracking. Check security of jets. Tighten or replace, as necessary. |
(c) Basket
System/component/area |
Task and inspection detail |
---|---|
Identification (type/serial number) |
Check for presence. |
Basket walls |
Check the general condition of the basket walls. Inspect weave for damage, cracks/holes. Check for no sharp objects inside the basket. |
Basket wires |
Inspect for damage, check swaging and eye rings (thimbles). |
Karabiners |
Inspect for damage/corrosion. Operational check of karabiner lock. |
Basket floor |
Inspect for damage and cracks. |
Runners |
Inspect for damage, security of attachment. |
Rawhide |
Inspect for damage, wear and attachments to the floor. |
Rope handles |
Inspect for damage, security of attachment. |
Cylinder straps |
Inspect for damage, deterioration, approved type fitted. |
Padded basket edge trim |
Inspect for damage and wear. |
Burner support rods |
Inspect for damage, wear and cracking. |
Padded burner support rod covers |
Inspect for damage and wear. |
Basket equipment |
Check presence and functionality. |
Pilot restraint and anchor |
Inspect for security and condition. |
Fire extinguisher |
Check expiration date and protection cover. |
First aid kit |
Check for completeness and expiration date. |
(d) Fuel Cylindars
System/component/area |
Task and inspection detail |
---|---|
Identification (type/serial number) |
Check for presence. |
Cylinder |
Check if periodic inspections for each cylinder are valid (date) (e.g. |
10 years’ inspection). |
|
Cylinder body |
Inspect for damage, corrosion. |
Liquid valve |
Inspect for damage, corrosion, correct operation. |
Inspect O-ring seals, lubricate/replace as required. |
|
Fixed liquid Level gauge |
Inspect for damage, corrosion, correct operation. |
Contents Gauge |
Inspect for damage, corrosion, freedom of movement. |
Vapour valve |
Inspect for damage, corrosion, correct operation (including regulator). |
Check quick-release coupling for correct operation, sealing. |
|
Padded cover |
Inspect for damage. Check for correct thickness. |
Pressure relief valve |
Inspect for contamination, corrosion. Check service life limit. |
Assembly |
Inspect, and test for leaks all pressure-holding joints using leak detector. |
Perform functional test |
(e) Additional equipment
System/component/area |
Task and inspection detail |
---|---|
Instruments |
Perform functional check. |
Quick release |
Perform functional check and inspect the condition of the latch, bridle and ropes for wear and deterioration. Check that the karabiners are undamaged and operate correctly. |
Communication/navigate on equipment (radio) |
Perform operational check. |
Transponder |
Perform operational check. |